Automatic production system in environmental protection field of a company in guangdong

The customer is Australia group company, the company produces diesel engine exhaust treatment liquid AdBlue(double called: AdBlue, vehicle urea, vehicle environmental urea), is a necessary consumable in SCR technology. The original process is the semi-automatic operation mode of manual weighing, deployment and pouring into stirred reactor. Due to the increase of production capacity and labor cost, customers need to do the full line of automation system.

After getting customer demand and information, WiJay company made an on-the-spot investigation of the customer's factory structure, conducted experiments and analyzed the material characteristics, combined with the customer's existing work flow and customer demand, and considered the sustainable upgrading of the subsequent production line. Systematically and scientifically analyzed the customer's actual situation, in the end for customer's special design a set of automated production systems, including: high pure water production of urea particle feeding metering system, storage, transmission measurement system, mixed reaction production system, and finished product storage, shipment metering system, make customers realize the whole process of unmanned production, greatly improved the production efficiency.

Through in-depth research on materials and rich professional technical knowledge, WiJay successfully solved the technical problems of urea particles, such as easy hygroscopicity, agglomeration and heat sensitivity. Unique pneumatic conveying technology enables the whole system to run efficiently and stably. Help customers to achieve production automation, successfully completed the industry peers dare not take on difficult cases.

System features:
1. 18T/H, 100m3 tank with conveying capacity, conveying distance of 15m, mesophase conveying;
2. Raw material area: ton bag unloading? Intermediate phase to storage tank? Tank weighing? Screw topping? Weighing tank? Transport of the phase to the reactor? Reactor mixing

System advantages:
1. Meso-phase transport, uniform material transport, reduce wear with pipe wall, small air volume, small selection of dust removal equipment, low energy consumption;
2. External bypass can realize automatic sequence blocking and pigging in case of emergency stop;
3. Adopt vibration bin bottom design to effectively solve the problem of water absorption and easy bridging of materials;
4. According to the requirements of the latest formula, automatic high-precision batching can be realized through the screw and weighing system;
5. The advantages of module design lie in the reduction of site operation content, shortening of site operation time, reducing potential safety hazards and minimizing the impact on the existing production order;
6. Optimized hierarchical dust collection system can effectively reduce production environment dust;
7. Unique patented system design to solve the difficulties of urea particle transportation and help customers achieve fully automated batch production, saving time and labor costs.